Pipe Pressure Drop & Friction Loss Calculator

Sizing pipeline loops and pumps made simple. Calculate head loss, Darcy friction factors, flow velocities, and pressure drops across custom line runs.

Hydraulic Input Parameters

mm
Standard inside diameter (e.g. 2" Sch 40 = 52.5mm).
m
Adjust pipeline flow rate to see instantaneous velocity changes.

Calculated Friction Pressure Drop

0.65 bar
9.43 psi
Fluid Velocity: 3.21 m/s
Reynolds Number: 168,500
Flow Regime: Turbulent
Darcy Friction (f): 0.0215
Fluid Velocity Velocity Profile
Fluid profile: Flat (Turbulent core flow)

The Physics of Pipe Friction Loss

When fluid flows through a closed pipe, it experiences resistance due to shear stresses along the inner walls and internal viscosity. In hydraulics, this is represented as head loss or pressure drop.

This calculator estimates losses based on the fundamental **Darcy-Weisbach** equation:

ΔP = f × (L / D) × (ρ × v² / 2)

Where: ΔP = Pressure Drop (Pa) | f = Friction Factor | L = Pipe Length (m) | D = Inside Diameter (m) | v = Velocity (m/s)

The Flow Regimes & Friction Factor:

  • Laminar Flow (Re < 2300): Fluid particles move in parallel straight sheets. Friction factor is purely a function of viscosity and is calculated as: \(f = 64 / Re\).
  • Turbulent Flow (Re > 4000): Fluctuation and rapid mixing are present. Friction factor depends on both relative roughness (\(\epsilon/D\)) and Reynolds number. It is solved using the Haaland approximation: $$\frac{1}{\sqrt{f}} \approx -1.8 \log_{10} \left( \left(\frac{\epsilon/D}{3.7}\right)^{1.11} + \frac{6.9}{Re} \right)$$

Water Pressure Drop Chart

Pressure drop reference per 100 meters in standard Sch 40 carbon steel pipes (K=0.045mm).

NPS Size Inside Diameter (mm) Flow Rate (m³/hr) Velocity (m/s) Friction Factor (f) Pressure Drop (bar/100m)
1"26.65.02.500.0241.92 bar
1 1/2"40.912.02.530.0211.08 bar
2"52.525.03.210.0200.65 bar
3"77.960.03.490.0180.39 bar
4"102.3100.03.380.0170.24 bar

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