Export Case Study · Jubail, Saudi Arabia

6 Inch PTFE / PFA Lined Butterfly Valves

Two gear-operated DN150 wafer butterfly valves — ductile iron PTFE-lined body, SS304 disc fully PFA-encapsulated, face-to-face 72 mm per GAD AQ-25-26-2650 — manufactured in Ahmedabad and air-exported to Jubail Industrial City.

Project snapshot

2 nosQuantity
DN150 / 6"Size
PN10Max working
Gear + HWOperation
WaferEnd connection
72 mmFace-to-face
PTFE lined butterfly valve gear operated

Technical specifications

Source: techno-commercial quotation Rev.1, valve datasheet, and General Arrangement Drawing No. AQ-25-26-2650.

ParameterSpecification
Valve typeConcentric disc butterfly valve, fluoropolymer lined
Size6 IN (DN150 / 150 mm nominal bore)
Pressure ratingASME Class 150 flange drilling; PN10 (10 bar / 150 psi) max working — soft-lining limited
BodyDuctile Iron ASTM A395 (65-45-12), virgin PTFE lined (integral seat on wetted surfaces)
Disc / trimStainless Steel SS304 (ASTM A351 Gr. CF8), fully PFA (virgin fluoropolymer) encapsulated — media contacts PFA only
Stem / shaftStainless Steel ASTM A276 Type 304, blow-out proof
Lining / seatBody: virgin PTFE | Disc: virgin PFA encapsulation
Stem sealsPTFE / PTFE V-ring packing, adjustable gland
Backup / bushSilicone backup rubber; PTFE gland bush & backup bush (per GAD)
Face-to-face72 mm (MSS SP-67 / EN 558) — achieved with spacer / extension rings
End connectionWafer (flangeless) between ANSI B16.5 Class 150 RF flanges (XLD11 configuration)
Flange bolting8 × 3/4 IN per ANSI B16.5 Class 150, NPS 6
Disc clearanceMin mating pipe ID 145 mm (5.7 IN); disc projection 49 mm beyond flange face; spacers at tee / elbow
Flow directionBidirectional — install independent of flow direction
OperationEnclosed gear operator (SGI gearbox) with handwheel; position indicator & adjustable travel stops
Design standardAPI 609 Category B / BS EN 593; ANSI B16.5 Class 150; GAD also references API 609 / BS 5155
TemperatureDesign −10 °C to +200 °C (PTFE / PFA lining rated to +260 °C subject to media)
Leakage classClass VI (per GAD); factory bubble-tight shutoff
TestingAPI 598 / BS EN 12266-1 — 100% hydrostatic shell & seat; primary stem seal zero atmospheric leakage
Hydro test (GAD)Body 16 kg/cm² · Seat 10 kg/cm² · Pneumatic 6 kg/cm²
CertificationMTC EN 10204 3.1 for body material; factory hydrostatic / test certificate
DrawingGeneral Arrangement Drawing No. AQ-25-26-2650 (wafer 150 mm)
Quantity2 Nos

Dimensional data (GAD AQ-25-26-2650)

DimensionValue
Size / port150 mm / Port 150 mm
Face-to-face L72 mm (±2 mm)
Overall envelope A × B190 × 132 mm (±5 mm)
Flange PCD / boltPCD 241.5 mm · ØJ 22 mm · N = 8

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