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Technical Datasheet -- Split-Body Trunnion Ball Valve for Oil & Gas Pipeline Service
Trunnion-mounted split-body ball valves for critical oil & gas pipeline isolation service. Double block and bleed (DBB) capability with independent spring-loaded seats on both upstream and downstream sides. Fire-safe per API 607 / ISO 10497. Full bore or reduced bore per API 6D. Suitable for onshore and offshore pipeline applications including LNG and sour gas.
| Parameter | Specification |
|---|---|
| Product Type | Trunnion Mounted Ball Valve (Split Body) |
| Category | Ball Valves |
| Size Range | 2" to 24" (DN50 to DN600) -- other sizes on request |
| Pressure Class | Class 150 to Class 2500 per ASME B16.5 / API 6D |
| End Connections | RF / RTJ flanged per ASME B16.5 or butt-weld per ASME B16.25 |
| Body Material | ASTM A216 WCB / ASTM A351 CF8M (SS316) / ASTM A352 LCC (low temp) |
| Ball Material | SS316 with ENP (electroless nickel plating) or solid SS316 |
| Seat Material | PTFE / RPTFE / PEEK / Devlon / SS316 + graphite (fire-safe) |
| Stem Material | SS316 with anti-blowout design |
| Trunnion | SS316 trunnion blocks with PTFE / bronze bearings |
| Face-to-Face | API 6D long pattern or ASME B16.10 |
| Bore | Full bore (FB) or reduced bore (RB) per API 6D |
| Operation | Lever (up to 6 inch) / Gear operator (8 inch and above) / Pneumatic / Electric / Hydraulic actuator |
| Leakage Class | API 598 / EN 12266-1 Class A -- zero leakage for soft seats |
| Fire Safe | API 607 / ISO 10497 -- secondary metal/graphite seat maintains shutoff after fire exposure |
| DBB Feature | Double block and bleed -- independent seat isolation with body cavity vent |
| Component | Material |
|---|---|
| Carbon Steel | ASTM A216 WCB, A105, A350 LF2 (low temperature) |
| Stainless Steel | ASTM A351 CF8M (SS316), CF3M (SS316L), A182 F316 / F316L |
| Low Alloy Steel | ASTM A217 WC6, WC9 (high temperature) |
| Low Temperature | ASTM A352 LCC, A350 LF2 (-46 deg C) |
| Seats | PTFE, RPTFE, PEEK, Devlon V-API, SS316 + graphite (fire-safe) |
| Test | Requirement |
|---|---|
| Testing | Hydrostatic shell test 1.5 x WP per API 6D / API 598; Seat leakage test 1.1 x WP -- zero visible leakage; Functional test -- torque, full stroke, DBB verification; NDT: RT/UT/MT/PT per API 6D / ASME B16.34 |
| Certification | ISO 9001:2015 QMS, EN 10204 3.1 material certificates, hydrostatic and seat test reports, fire-safe test certificate, API 6D monogram (on request) |
| Standard | Description |
|---|---|
| Design Standard | API 6D Pipeline Valves, API 607 Fire-Safe, ISO 17292 |