Alloy 20 Valve Configurations for Mining Circuits
Wafer Check Valves
Standards: API 594, API 598, ASME B16.34
Sizing: NPS 2" to 12" | Class 150/300
Dual-plate wafer check profile featuring integral metal-to-metal seating and spring-assisted closure in Alloy 20 / Hastelloy C276 to prevent water hammer scours.
Bolted Bonnet Gate Valves
Standards: API 603, API 600, ASME B16.34
Sizing: NPS 1/2" to 24" | Class 150/300
Full-bore solid wedge gate design, OS&Y (Outside Screw & Yoke) stem in ASTM B473, and integral seat rings to eliminate boundary boundary leaks in acid transfer lines.
Ball Valves (2-Pc / 3-Pc)
Standards: API 608, API 607 (Fire-Safe)
Sizing: NPS 1/2" to 8" | Class 150/300
Bubble-tight shutoff with reinforced Teflon (PTFE) or PEEK soft seats for organic acids and sulfuric acid blends under 120°C (248°F).
Metallurgy Matrix: Dilute H2SO4 Leaching Systems
Standard Stainless Steel (SS316 / CF8M) fails rapidly in copper leaching raffinate loops due to active scour and chloride pitting. Alloy 20 (Grade CN7M) maintains complete boundary protection:
| Medium / Concentration | SS316 (CF8M) | Alloy 20 (CN7M) | Hastelloy C276 |
|---|---|---|---|
| Diluted Sulfuric Acid (5% - 20%) | Active Corrosion | A - Excellent | A - Excellent |
| Raffinate Loop (Acid + Impurities + Sand) | Rapid Pitting & Wear | A - Excellent | A - Excellent |
| Sulfuric Acid Dilution Lines (Exothermic) | Catastrophic Failure | A - Excellent | A - Excellent |
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