Direct answer · Updated 25 October 2026

What is a ROSOV valve?

A ROSOV (Remotely Operated Shut-Off Valve) is a fail-safe automated valve that isolates a tank, vessel or pipeline of hazardous material from a safe remote location in an emergency. It combines a fire-safe valve (usually triple offset butterfly or ball valve, tested to API 607), a spring-return actuator that closes on loss of air or power, fire protection for the actuator and cables, position feedback and partial stroke testing. Supreme Valves India supplies complete ROSOV assemblies, Class 150 to 600.

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Fail-safeFire-safe API 607SIL / IEC 61511Tank farms

ROSOV Valve — Remotely Operated Shut-Off Valve

Fail-safe, fire-safe emergency isolation valves for tank farms, fuel terminals, refineries and chemical plants, supplied as complete tested assemblies.

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What is a ROSOV?

ROSOV stands for Remotely Operated Shut-Off Valve. It is an automated valve that can be closed from a safe location, such as a control room or a push-button station outside the hazard area, to isolate a tank, vessel or pipeline holding a hazardous substance in an emergency. It is the main barrier against loss of containment when operators cannot safely reach a manual valve, for example during a fire, tank overfill or large leak.

The term is widely used in the UK and Europe after the Buncefield fuel depot explosion (2005); HSE guidance HSG244 sets out when ROSOVs are needed and how they should be designed. The same principles are now used in tank farms, terminals, refineries and chemical plants worldwide.

Design requirements for a ROSOV

RequirementWhat it means in practice
Fail-safeSpring-return actuator closes the valve on loss of air, power or signal
Fire-safe valveValve type-tested fire-safe to API 607 / ISO 10497 / API 6FA
Fire protection of actuator and cablingFireproof enclosure or intumescent coating, fire-rated cables, so the valve can still close during a fire
Tight shut-offLeakage class per API 598 or ISO 5208 Rate A for soft-seated and triple offset valves
Remote and local operationClose from control room and from a safe local push button; local reset after trip
Position feedbackLimit switches for open / closed indication to DCS or ESD system
TestingPartial stroke testing (PST) and periodic full-stroke proof testing
Safety integrityAssembly designed and documented to the required SIL per IEC 61508 / IEC 61511 where part of a safety instrumented function

ROSOV vs ESDV vs MOV

ValveInitiated byTypical use
ROSOVOperator command from a safe location (may also be automatic)Tank inlet/outlet isolation, terminals, transfer lines
ESDV (emergency shutdown valve)Automatic signal from the ESD / safety instrumented systemProcess plant and offshore emergency shutdown
MOV (motor operated valve)Electric actuator for routine operationProcess isolation; not fail-safe unless fitted with a fail-safe actuator

In practice the hardware is similar: a fire-safe quarter-turn valve with a spring-return pneumatic or electro-hydraulic actuator, solenoid valve, limit switches and fire protection. The difference is in how it is initiated and the integrity level required.

Valve types used as ROSOVs

Supreme Valves supplies complete ROSOV assemblies: fire-safe triple offset butterfly or ball valve, spring-return scotch yoke or rack-and-pinion actuator, solenoid valve, limit switch box, partial stroke testing option and fireproofing, tested and documented as one unit, Class 150 to 600, in WCB, LCC and SS316.

What to send with your enquiry

Send the line list or datasheet to info@supremevalves.in or use the quote builder. Technical clarifications and a priced offer follow within one working day for standard items.

Related products and guides

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Complete fail-safe fire-safe ROSOV package.

ROSOV assembly, SIL 3 capable

Assembly for high-integrity safety loops.

Triple offset butterfly valve

Metal-seated, zero-leakage TOBV.

API 607 fire-safe valves

Fire-safe ball and butterfly valves.

Fail-safe modes for ESD valves

Actuator fail-safe options explained.

Pneumatic actuated ball valves

Spring-return actuated ball valves.

Pneumatic actuator sizing

Torque and safety factor guide.

Slam shut valves

Self-acting gas safety shut-off valves.

Frequently asked questions

What does ROSOV stand for?

ROSOV stands for Remotely Operated Shut-Off Valve, an automated valve that can be closed from a safe location to isolate hazardous inventory in an emergency.

What is the difference between a ROSOV and an ESDV?

An ESDV is closed automatically by the emergency shutdown system; a ROSOV is designed to be closed remotely by an operator, although it can also be tied into automatic shutdown. The valve and actuator hardware are often similar.

Does a ROSOV have to be fire-safe?

Yes. The valve should be fire-safe tested (API 607 / ISO 10497) and the actuator, solenoid and cabling should be protected so the valve can still close during a fire.

What guidance covers ROSOVs?

UK HSE guidance HSG244 covers ROSOVs for emergency isolation of hazardous substances. Where the ROSOV is part of a safety instrumented function, IEC 61508 and IEC 61511 apply.

Which valve type is best for a ROSOV?

Triple offset butterfly valves are common on larger tank lines because they are metal seated and fire-safe; floating or trunnion ball valves are common on smaller lines.

Why is partial stroke testing used on ROSOVs?

Partial stroke testing moves the valve a small amount in service to prove it is not stuck, without shutting down the line, which improves the probability of the valve closing on demand.

About this page: Written by the Supreme Valves India engineering team, Ahmedabad (supplying industrial valves since 1986). Last reviewed 25 October 2026. Figures are typical values for selection; the governing values are those in the referenced standard and on the approved datasheet for each order. Entity facts: Supreme Valves brand facts.

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